We connect your PLCs, MES and SAP, and show where production, yield and cycle time are leaking, line by line.
Many plants run near 60% OEE. The gap to 85% hides in downtime, slow cycles and rejects. We make each loss visible by line, shift and machine.
Cost figures are common industry numbers, not woodfrog results, unless linked to a case.
The daily report averages everything. Nobody sees which machine, shift or loss is dragging the line down.
Tools are changed on a count or a guess. Breakdown reasons are typed in after the fact.
Quality checks a sample and trusts the rest. When yield drops, nobody can say which machine, shift or supplier caused it.
Cycle time is measured once in a study, then assumed. Bottlenecks move and changeovers run long.
Plan sits in Excel, stock in SAP or Tally, dispatch on paper. Challans and GST invoices are typed twice.
Automotive · Body shopMachining · CNCProcess plant · UloborusRead only to start. Nothing writes back to the line until you approve it.
A small team from Pune, India, close to the Pune and Sangli manufacturing belts. The people who walk your plant are the people who build it.
Meet the team →Measured on your own numbers: OEE, scrap, downtime hours and cost per part.
Usually not. Most of what we need is already in your PLCs, CNC controllers and MES. Where a signal is missing, we say so in the first audit and suggest the cheapest way to capture it.
No. We start read only, connecting to the data your machines already produce. Nothing writes back to the line until you approve it, and we plan any site work around your shifts.
Rarely. Older PLCs and controllers still expose data over standard protocols, or through a small gateway. We have worked with a mix of makes and ages, and the audit tells you what each machine can give.
Yes. The data store can run on your own servers or in your own cloud account, on open formats, so you are never locked in. We work inside your IT and security rules.
The first live OEE view, for the line we start with, typically comes within the first weeks of the build, once the signals are connected. The audit sets the exact plan for your plant.
